SMT Automatic Optical Inspection Machine ZMA410
 SMT Automatic Optical Inspection Machine ZMA410
  •  SMT Automatic Optical Inspection Machine ZMA410
  •  SMT Automatic Optical Inspection Machine ZMA410

SMT Automatic Optical Inspection Machine ZMA410


Feature
Economical and practical AOI.
High precision detection platform design.
Fast programming debugging integration.
Automatic recognize the Tip and Bottom side.
Professional SPC system.
 

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Product Details
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The SMT Automatic Optical Inspection Machine ZMA410 is an Automatic Optical Inspection (AOI) Machine built for inline SMT production. It delivers high-speed, high-accuracy inspection of PCBs, identifying soldering defects, component misalignment, polarity errors, lifted leads, and other major faults.

Equipped with a 5-megapixel color camera (standard 20 µm, optional 15 µm telecentric lens), the ZMA410 supports fine-pitch detection, including 01005 components. The inspection engine uses multiple algorithms—color extraction, vector pattern matching, OCR/OCV, brightness thresholds, and contour logic—to detect a wide range of defects reliably.

This AOI machine supports automatic width adjustment, meaning it can adapt to varying board widths without manual intervention. With SMEMA interface compatibility, it easily integrates into existing SMT lines, coordinating with upstream and downstream processes. The servo-driven XY stage ensures orientation accuracy (less than 10 µm) and fast transport speeds up to 800 mm/s.

PCB size support ranges from 50 × 50 mm up to 480 × 330 mm (customizable on request). It handles board thickness, warpage allowances, and dual-mode inspections (top, bottom, or full-board). For software, it includes offline programming, automatic defect review, NG/OK sorting, SPC reporting, and network connectivity for MES communication.

Ideal for manufacturers seeking inline defect detection in SMT assembly, the ZMA410 AOI increases yield, reduces escapes, and accelerates quality feedback. As an SMT inspection solution, it enhances control over the production process with real-time inspection and integration readiness.


Specification
SMT Automatic Optical Inspection Machine ZMA410

 
CATEGORY ITEM SPECIFICATION
Recognition System Inspection Using multiple algonithms synthetically such as WIDM,Color Image contrasl technology,Color extracting technology,similanty,two-value handing technology,OCR/OCV and do on.
Camera Color camera:12/15/20um(Option)
Lamp-house Ring RGB LED flash lamp-house
Image Processing Speed 0201 Chip <10ms
Per-image Time <170ms
Inspection Items Paste Printing Defects Misaligned,overflow,pasting open,stain
Component Defects Missing,misaligned,skewed,tombstone,billboard,overturned,reversed polarity,wrong,damaged
Solder Defects  Overflow,insufficient,short solder,stain
AntiStaticMeasures Anti static electric outiet,anti static wreath
Mechanism System PCB Size 25X25mm-480X330mm(Can customeried Size)
PCB Thickness 0.5-2.5mm
PCB Warp Tolerance <2mm
Component Clearance TOP≤28mm,BOT≤75mm
Minimum Space Parts 0201 chip(15um)
X,Y Platform Driver AC servo system
Orientation <10um
Moving Speed 700mm/s
Soft system Operation System Microsoft Windows 7
Controlling & Recognizing Characteristics WIDE,study OK template,automatically set template imaging,identify data and error numerical value
Operation Graphic prosition,micron adjust,and easy programming
Mark Mark Numbers 0~2 marks can be chosen
Recognising Speed 0.5S/pcs
Others Computer  CPU:Inte dual-core,Memory:4G,Harddisk:1T
Display 22 Inch TFT
Machine Dimensions(L*W*H) 87*104*130cm
Weight 360KG
Power SuPply AC220V±10%,single phase 50/60Hz,power consumption 600W

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